.049 Restoration

McCoy .049 Cleanup and Disassembly

About three weeks ago and older gentleman gave me some of his son’s old R/C stuff from the ’80s. Most of it is useless to me, like an old homemade battery pack and some outdated chargers. Amid the pile of stuff was a Testors McCoy .049 engine. The gentleman said that it used to run and his son had used it on a control line airplane. The engine was in real bad shape. The motor was covered in tarnish, the shaft would only turn about 3 degrees, and I later found out that the rotomatic starter spring was broken. After I got home I decided to take it apart, clean it up, and get it running.

I googled how to dismantle the engine and the best way to clean it but I couldn’t find too much. To help free up the shaft and get a lot of the gummed up old fuel out of it, I decided to soak the engine in carburetor cleaner. I was able to get the glo-plug off of the top of the engine with a pair of pliers – This let the carb-cleaner get down into the engine itself. I let the engine soak for about 6 hours. After I took it out and dried up all of the carb-cleaner, I was able to spin the shaft 360 degrees. It wasn’t very smooth, but it spun. I then found a piece of aluminum 1/16″ x 3/4″ and I used that to unscrew the cap on the back of the engine. After that I took the piston out. To do this I took a very small pair of pliers and pulled the piston connection rod off of the crankshaft. Then I pushed the piston rod up and pulled the piston out through the hole where the glo-plug screws in.

At this point I actually rinsed the whole engine in hot, soapy (dish detergent) water. This got a lot of grime that was still in the engine out. After I completely rinsed out ALL of the soap, I dried the engine with some paper towels and then let it air-dry for a while. After all of that I was ready to reassemble the engine. I then put a drop or two of 3-in-1 oil around the engine crankshaft and spun it a little to let it get down into the engine. I also put some 3-in-1 oil on a paper-towel and wiped it onto the piston. I did this because I didn’t want the inside of the engine to be filled with oil – I just wanted it all to be lightly oiled. Then I re-assembled the engine in reverse of how I disassembled it.

The engine right now is ready to start, I just have to buy some fuel. My local hobby shop doesn’t sell the right kind so I will have to find it elsewhere. I can’t wait to get it running, and I’ll keep ya’ll posted on how it goes.

Now for some pictures . . . .

5 thoughts on “McCoy .049 Cleanup and Disassembly

  1. Thanks for the info. I recently bought an auction lot of 12 assorted .049 motors, most of which are gummed up. Did you get yours running? Do you have any further advice?

    1. That’s cool!
      Well I haven’t tried to start mine yet. The main reason is I don’t have fuel. My local hobby shop doesn’t sell the right mix for this small of an engine so next time I go out of town I will look at some other hobby shops. I do however have some fuel for my larger .40 size engine. I don’t know if that fuel will work but I may try it soon if I can’t get my hands on the different fuel mix.

      Extra advice? Ummm, not really. Just take your time not to damage anything but still thoroughly clean it. I would recommend to use a toothbrush and other soft bristle brushes to get all the grime out.

      Good luck on your clean up! Let us know if you get one of them running!

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